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The hidden challenge of membrane recycling: how drying affects membrane layers?

Improper management or storage after discharge of thin film composite membranes are challenging due to potential drying, which may affect the integrity of the material, decrease the performance and impede their potential recycling for second-hand applications. The impact of drying onto the different layers of thin film composite membranes remain empirical and poorly studied. This work systematically assessed the impact of the drying phenomena on the physical changes across poly(amide) and poly(sulfone) layers by applying drying/rewetting protocols consisting of (1) soaking the membrane in a solvent, (2) drying at 60 °C and (3) rewetting with ethanol. After each step, membrane performance as well as surface characterization were assessed. Severe loss of permeabilities, up to 65 and 90 % for the poly(amide) and the poly(sulfone) layer respectively, were observed. Drying effect was demonstrated to be quickly reversible (1 min soaking in ethanol) for the poly(amide) layer even over several drying-rehydration cycles. Permeability of the poly(sulfone) layer appeared to be permanently impacted due to a possible irreversible surface shrinkage and pores collapsing showing permanent changes in the poly(sulfone) layer. These findings highlight the importance of studying membrane drying to prevent further performance loss, optimize material lifetime, ensure continuity of operation, and enable membrane recycling

This work is part of the project OSMO4LIVES (PID2021-127629OA-I00) funded by MICIU/AEI/10.13039/501100011033 and EDRF/EU. Bianca Zappulla received the support of a FI-SDUR predoctoral aid program of the Department of Research and Universities of the Generalitat de Catalunya (AGAUR) [REF: 2023 FISDU 00267]. Gaetan Blandin received the support of a fellowship from “la Caixa” Foundation (ID 100010434) [REF: LCF/BQ/PR21/11840009] and acknowledges the Ramon y Cajal Research Fellowship RyC2022-035843-I funded by MICIU/AEI/10.13039/501100011033. Hèctor Monclús acknowledges Agencia Estatal de Investigación of the Spanish Ministry of Science, Innovation and Universities (MCIU) for partially funding this research through the Ramon y Cajal Research Fellowship (RYC2019-026434-I). LEQUiA [2021-SGR-01352] has been recognized as consolidated research group by the Catalan Government

Open Access funding provided thanks to the CRUE-CSIC agreement with Elsevier

Director: Agencia Estatal de Investigación
Autor: Zappulla Sabio, Bianca
Le-Clech, Pierre
Dumée, Ludovic F.
Balakrishnan, Hari Kalathil
Monclús Sales, Hèctor
Blandin, Gaetan
Data: 1 agost 2025
Resum: Improper management or storage after discharge of thin film composite membranes are challenging due to potential drying, which may affect the integrity of the material, decrease the performance and impede their potential recycling for second-hand applications. The impact of drying onto the different layers of thin film composite membranes remain empirical and poorly studied. This work systematically assessed the impact of the drying phenomena on the physical changes across poly(amide) and poly(sulfone) layers by applying drying/rewetting protocols consisting of (1) soaking the membrane in a solvent, (2) drying at 60 °C and (3) rewetting with ethanol. After each step, membrane performance as well as surface characterization were assessed. Severe loss of permeabilities, up to 65 and 90 % for the poly(amide) and the poly(sulfone) layer respectively, were observed. Drying effect was demonstrated to be quickly reversible (1 min soaking in ethanol) for the poly(amide) layer even over several drying-rehydration cycles. Permeability of the poly(sulfone) layer appeared to be permanently impacted due to a possible irreversible surface shrinkage and pores collapsing showing permanent changes in the poly(sulfone) layer. These findings highlight the importance of studying membrane drying to prevent further performance loss, optimize material lifetime, ensure continuity of operation, and enable membrane recycling
This work is part of the project OSMO4LIVES (PID2021-127629OA-I00) funded by MICIU/AEI/10.13039/501100011033 and EDRF/EU. Bianca Zappulla received the support of a FI-SDUR predoctoral aid program of the Department of Research and Universities of the Generalitat de Catalunya (AGAUR) [REF: 2023 FISDU 00267]. Gaetan Blandin received the support of a fellowship from “la Caixa” Foundation (ID 100010434) [REF: LCF/BQ/PR21/11840009] and acknowledges the Ramon y Cajal Research Fellowship RyC2022-035843-I funded by MICIU/AEI/10.13039/501100011033. Hèctor Monclús acknowledges Agencia Estatal de Investigación of the Spanish Ministry of Science, Innovation and Universities (MCIU) for partially funding this research through the Ramon y Cajal Research Fellowship (RYC2019-026434-I). LEQUiA [2021-SGR-01352] has been recognized as consolidated research group by the Catalan Government
Open Access funding provided thanks to the CRUE-CSIC agreement with Elsevier
Format: application/pdf
Accés al document: http://hdl.handle.net/10256/26962
Llenguatge: eng
Col·lecció: info:eu-repo/semantics/altIdentifier/doi/10.1016/j.jwpe.2025.108110
info:eu-repo/semantics/altIdentifier/issn/2214-7144
PID2021-127629OA-I00
info:eu-repo/grantAgreement/AEI/Plan Estatal de Investigación Científica y Técnica y de Innovación 2021-2023/PID2021-127629OA-I00/ES/DANDO CUATRO VIDAS A MEMBRANAS OSMÓTICAS CON PROCESOS DE RECICLAJE INNOVADORES/
Drets: Reconeixement-NoComercial 4.0 Internacional
URI Drets: http://creativecommons.org/licenses/by-nc/4.0
Matèria: Membranes (Tecnologia)
Membranes (Technology)
Nanofiltració
Nanofiltration
Aigua salada -- Dessalatge -- Osmosi inversa
Saline water conversion -- Reverse osmosis process
Títol: The hidden challenge of membrane recycling: how drying affects membrane layers?
Tipus: info:eu-repo/semantics/article
Repositori: DUGiDocs

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